钢板-混凝土组合索塔C80高强混凝土振捣浮浆多因素调控与浇筑匀质性
Multi-factor regulation of vibration-induced laitance and casting homogeneity of C80 high-strength concrete for steel plate-concrete composite cable pylons
关键词:
振捣浮浆;高强混凝土;倒筒时间;配合比;浇筑工艺;工作性;浮浆比例
Key words:
Vibration-induced laitance; High-strength concrete; Slump flow time; Mix proportion; Casting process; Workability; Laitance ratio
刊期:
2026年第8期
DOI:
10.19761/j.1000-4637.25070318
文章编号:
基金项目:
国家自然科学基金项目(52378239);江苏省自然科学基金资助项目(BK20221198)。
作者:
鲜 荣1,郭峰超1,徐 文2 , 3 , *,赵明亮3
单位:
1.广东湾区交通建设投资有限公司,广东 广州 510000;2.东南大学 材料科学与工程学院,江苏 南京 211100;3.江苏苏博特新材料股份有限公司,江苏 南京 211100
摘要
摘 要:针对钢板-混凝土组合索塔施工中C80高强混凝土易产生振捣浮浆,形成结构薄弱层,从而影响钢板-混凝土协同受力的问题,本文依托狮子洋大桥工程,开展C80混凝土振捣浮浆控制试验研究。从混凝土配合比参数与浇筑施工工艺两方面入手,研究了外加剂、纤维、水胶比等配合比参数及浇筑高度对振捣浮浆的影响规律,并分析了浮浆比例与混凝土工作性指标之间的相关性。结果表明:复掺10%的黏度改性材料HDC、10%的HME膨胀剂及1.0 kg/m3的PVA纤维,可有效降低混凝土黏度,并将浮浆比例控制在10.0%以内;随着水胶比、砂率和浆骨比的增加,混凝土的倒筒时间缩短,浮浆比例增大;适配工程的最优配合比为水胶比0.23、砂率41%、浆骨比0.53;浮浆比例与扩展度、倒筒时间、离析率之间均存在一定的相关性,而与含气量无明显关联,其中,倒筒时间与浮浆比例之间的相关性最高,相关性系数达0.89;随着单次浇筑高度的增加,混凝土的浮浆比例增大,综合填充密实性,建议单次浇筑高度不超过700 mm。研究成果可为钢-混组合索塔高强混凝土的浇筑匀质性控制提供技术参考。
Abstract: During the construction of steel-concrete composite cable pylons, the use of C80 high-strength concrete frequently gives rise to vibration-induced laitance, which tends to form weak interfacial layers and consequently compromises the composite action between the steel and concrete. To address this practical engineering issue, this study, grounded in the Shiziyang Bridge project, conducted an experimental investigation into the control of vibration-induced laitance in C80 concrete. The effects of mix proportion parameters (including admixtures, fiber content, and water-binder ratio, etc.), as well as casting height on the vibration-induced laitance were investigated, and the correlations between laitance ratio and concrete workability indicators were analyzed. The results indicate that the combined incorporation of 10% viscosity-modifying material HDC, 10% HME expansive agent, and 1.0 kg/m3 PVA fibers effectively reduces the viscosity of the concrete, and maintains the laitance ratio below 10.0%. With the increase of water-binder ratio, sand ratio, and paste-to-aggregate ratio, the slump flow time decreases while the laitance ratio increases. The optimal mix proportion suitable for engineering application features a water-binder ratio of 0.23, sand ratio of 41% and paste-to-aggregate ratio of 0.53. The laitance ratio is moderately correlated with slump flow, slump flow time, and segregation ratio, whereas no apparent correlation exists between laitance ratio and air content. Among the evaluated parameters, slump flow time exhibits the strongest correlation with laitance ratio, with a correlation coefficient of 0.89. As the single-layer casting height increases, the laitance ratio increases. Considering the filling compactness, the single-layer casting height is recommended not to exceed 700 mm. The findings can provide a technical reference for controlling the casting homogeneity of high-strength concrete in steel-concrete composite cable pylon engineering.
结论
(1)在C80混凝土中掺入10%的黏度改性材料HDC,可显著降低混凝土黏度,但倒筒时间仍>10.0 s;继续复掺10%的HME膨胀剂和1.0 kg/m3的PVA纤维后,混凝土黏度得到进一步改善,倒筒时间<10.0 s,且浮浆比例<10.0%,满足工程要求。
(2)随着水胶比、砂率、浆骨比的增加,浮浆比例逐渐增加,倒筒时间基本呈降低趋势。当设计C80混凝土的水胶比为0.23、砂率为41%、浆骨比为0.53时,倒筒时间和浮浆比例可满足工程要求。
(3)浮浆比例与扩展度、倒筒时间、离析率之间均存在一定的相关性,而与含气量之间没有明显的相关性。随着扩展度、离析率的增加,浮浆比例基本呈增大趋势;随着倒筒时间的增加,浮浆比例呈先快速减小后缓慢减小的趋势。其中,倒筒时间与浮浆比例之间的相关性最高,相关性系数达到了0.89,说明倒筒时间是影响混凝土振捣浮浆的关键性因素。
(4)随着浇筑高度的增加,浮浆比例增大,填充密实性较好,建议混凝土单次浇筑高度不超过700 mm,以满足浮浆比例≤10.0%的工程要求。
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引用本文
鲜荣,郭峰超,徐文,等.钢板-混凝土组合索塔C80高强混凝土振捣浮浆多因素调控与浇筑匀质性[J].混凝土与水泥制品,2026,53(8):101-106. Xian Rong,Guo Fengchao,Xu Wen,et al.Multi-factor regulation of vibration-induced laitance and casting homogeneity of C80 high-strength concrete for steel plate-concrete composite cable pylons[J].China Concrete and Cement Products,2026,53(8):101-106 (in Chinese).
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