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TBM压注式超高性能混凝土试验研究
Experimental Research on TBM Pressure-pumping Ultra-high Performance Concrete (UHPC)
2021年第3期
压注式超高性能混凝土;复合掺合料;超长保坍;超早强;低收缩
Pressure-pumping ultra-high performance concrete; Compound admixture; Ultra-long time slump retention; Ultra-early strength; Low shrinkage
2021年第3期
10.19761/j.1000-4637.2021.03.011.05
高玉军1,2,3,李亚隆4,毛锦波4,王文荣1,2,3
1.中交武汉港湾工程设计研究院有限公司,湖北 武汉 430040;2.长大桥梁建设施工技术交通行业重点实验室,湖北 武汉 430040;3.海工结构新材料及维护加固技术湖北省重点实验室,湖北 武汉 430040;4.中交二公局东萌工程有限公司,陕西 西安710119

高玉军1,2,3,李亚隆4,毛锦波4,王文荣1,2,3

高玉军,李亚隆,毛锦波,等.TBM压注式超高性能混凝土试验研究[J].混凝土与水泥制品,2021(3):11-14,19.

GAO Y J,LI Ya-long,MAO Jin-bo,et al.Experimental Research on TBM Pressure-pumping Ultra-high Performance Concrete (UHPC)[J].CHINA CONCRETE AND CEMENT PRODUCTS,2021(3):11-14,19.

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摘   要:针对天山胜利隧道TBM压注式超高性能混凝土(UHPC)的性能要求,基于紧密堆积理论,优化了混凝土中胶凝材料各组分的比例。通过掺入钢渣粉、纳米早强剂和塑性膨胀剂配制出了大流动度、超长保坍、超早强、低收缩的UHPC,并研究了胶凝材料体系紧密堆积孔隙率、钢纤维掺量、混凝土流动性三者之间的关系。结果表明:采用复合掺合料、钢渣粉优化胶凝体系、骨料体系可制备出工作性良好、各项性能指标均能满足要求的UHPC,初始流动度大于700 mm,4 h流动度经时损失小于5%,1 d拆模且抗压强度大于设计要求51.6 MPa,28 d干燥收缩仅为200×10-6。纳米早强剂的掺入不但保证了混凝土早期强度的增长,而且不影响混凝土流动性的长时间保持和后期强度的增长。 Abstract: According to the performance requirements of TBM pressure-pumping ultra high-performance concrete (UHPC) in Tianshan Shengli Tunnel, based on the compact packing theory, the proportion of each component of the cementitious material system in the concrete was optimized. The plastic expansion agent UHPC with high fluidity, ultra-long time slump retention, ultra-early strength and low shrinkage was prepared by adding steel slag powder, nano early strength agent. The relationship between the tightly packed porosity of the cementitious material system and the steel fiber content and concrete fluidity was researched. The results show that the use of compound admixtures, steel slag powder, aggregate system to optimize the cementing system materials can prepare UHPC with excellent working performance and all performance indexes can meet the requirements. The initial fluidity is greater than 700 mm and the 4 h fluidity loss is less than 5%, 1 d demolding and compressive strength is greater than the design requirements of 51.6 MPa, 28 d drying shrinkage is only 200×10-6. The incorporation of nano early strength agent not only guarantees the increase of the concrete’s ultra-early strength, but also has no effect on the concrete’s long-term retention of fluidity and the growth of its strength in the later period.
英文名 : Experimental Research on TBM Pressure-pumping Ultra-high Performance Concrete (UHPC)
刊期 : 2021年第3期
关键词 : 压注式超高性能混凝土;复合掺合料;超长保坍;超早强;低收缩
Key words : Pressure-pumping ultra-high performance concrete; Compound admixture; Ultra-long time slump retention; Ultra-early strength; Low shrinkage
刊期 : 2021年第3期
DOI : 10.19761/j.1000-4637.2021.03.011.05
文章编号 :
基金项目 :
作者 : 高玉军1,2,3,李亚隆4,毛锦波4,王文荣1,2,3
单位 : 1.中交武汉港湾工程设计研究院有限公司,湖北 武汉 430040;2.长大桥梁建设施工技术交通行业重点实验室,湖北 武汉 430040;3.海工结构新材料及维护加固技术湖北省重点实验室,湖北 武汉 430040;4.中交二公局东萌工程有限公司,陕西 西安710119

高玉军1,2,3,李亚隆4,毛锦波4,王文荣1,2,3

高玉军,李亚隆,毛锦波,等.TBM压注式超高性能混凝土试验研究[J].混凝土与水泥制品,2021(3):11-14,19.

GAO Y J,LI Ya-long,MAO Jin-bo,et al.Experimental Research on TBM Pressure-pumping Ultra-high Performance Concrete (UHPC)[J].CHINA CONCRETE AND CEMENT PRODUCTS,2021(3):11-14,19.

摘要
参数
结论
参考文献
引用本文

摘   要:针对天山胜利隧道TBM压注式超高性能混凝土(UHPC)的性能要求,基于紧密堆积理论,优化了混凝土中胶凝材料各组分的比例。通过掺入钢渣粉、纳米早强剂和塑性膨胀剂配制出了大流动度、超长保坍、超早强、低收缩的UHPC,并研究了胶凝材料体系紧密堆积孔隙率、钢纤维掺量、混凝土流动性三者之间的关系。结果表明:采用复合掺合料、钢渣粉优化胶凝体系、骨料体系可制备出工作性良好、各项性能指标均能满足要求的UHPC,初始流动度大于700 mm,4 h流动度经时损失小于5%,1 d拆模且抗压强度大于设计要求51.6 MPa,28 d干燥收缩仅为200×10-6。纳米早强剂的掺入不但保证了混凝土早期强度的增长,而且不影响混凝土流动性的长时间保持和后期强度的增长。

Abstract: According to the performance requirements of TBM pressure-pumping ultra high-performance concrete (UHPC) in Tianshan Shengli Tunnel, based on the compact packing theory, the proportion of each component of the cementitious material system in the concrete was optimized. The plastic expansion agent UHPC with high fluidity, ultra-long time slump retention, ultra-early strength and low shrinkage was prepared by adding steel slag powder, nano early strength agent. The relationship between the tightly packed porosity of the cementitious material system and the steel fiber content and concrete fluidity was researched. The results show that the use of compound admixtures, steel slag powder, aggregate system to optimize the cementing system materials can prepare UHPC with excellent working performance and all performance indexes can meet the requirements. The initial fluidity is greater than 700 mm and the 4 h fluidity loss is less than 5%, 1 d demolding and compressive strength is greater than the design requirements of 51.6 MPa, 28 d drying shrinkage is only 200×10-6. The incorporation of nano early strength agent not only guarantees the increase of the concrete’s ultra-early strength, but also has no effect on the concrete’s long-term retention of fluidity and the growth of its strength in the later period.

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(1)水胶比为0.17,胶砂比为1.2∶1的条件下,采用硅灰、超细粉和钢渣粉的质量比为2∶1∶1,且掺合料总比例为20%,0.380~0.830 mm、0.212~0.380 mm和0.120~0.212 mm三种规格的石英砂质量比为4∶5∶1,0.075 mm石英粉掺量为15%,减水剂掺量为1.0%,钢纤维掺量为2.5%,塑性膨胀剂掺量为0.05%,纳米早强剂掺量为1.0%,所配制的压注式UHPC初始流动度大于700 mm,4 h流动度损失小于5%,标准养护下1 d抗压强度达62.6 MPa,28 d抗压强度达136.4 MPa,28 d抗折强度为25.2 MPa,28 d干燥收缩为200×10-6,弹性模量为50.7 GPa,抗渗等级达P20,抗冻等级达F500,各项指标均满足设计要求。
(2)通过硅灰、超细粉和钢渣粉的掺入,调节胶凝材料的颗粒级配,能起到较好的填充作用,同时还能充分发挥其火山灰效应,进而提高压注式混凝土的后期强度。
(3)胶凝材料体系和骨料体系的孔隙率一定时,即使钢纤维掺量从2.0%增至2.8%,其28 d抗压强度增加幅度很小,但当钢纤维掺量达到2.8%时,压注式混凝土的流动性也基本不变,即使进一步提高减水剂的掺量,其流动性变化也很小,说明此时压注式混凝土体系处于较密实状态,同时也说明钢纤维的掺入对紧密堆积体系有一定的影响。
(4)压注式UHPC的水化产物主要以致密的非均质水化硅酸钙为主,少量超细石英粉颗粒发生了碱硅反应,与水化硅酸钙凝胶之间形成连续、致密的过渡区,改善了骨料与水化产物的界面结构。

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高玉军,李亚隆,毛锦波,.TBM压注式超高性能混凝土试验研究[J].混凝土与水泥制品,2021(3):11-14,19.

GAO Y J,LI Ya-long,MAO Jin-bo,et al.Experimental Research on TBM Pressure-pumping Ultra-high Performance Concrete (UHPC)[J].CHINA CONCRETE AND CEMENT PRODUCTS,2021(3):11-14,19.

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