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电厂燃煤炉渣在预拌砂浆中的应用技术研究
Study on application technology of coal-fired slag in ready-mixed mortar
20223年第9期
电厂燃煤炉渣;预拌砂浆;配合比设计;工作性;力学性能
Coal-fired slag; Ready-mixed mortar; Mix proportion design; Workability; Mechanical property
20223年第9期
10.19761/j.1000-4637.2023.09.080.06
国家重点研发计划项目(2021YFB3802000、2021YFB3802004);珠海春禾研究院项目。
高仁辉1,曹巍缤2,庞超明3,*,刘家彬2,秦鸿根3
1.中山市东峻混凝土有限公司,广东 中山 528462;2.东南大学 土木工程学院,江苏 南京 211189; 3.东南大学 材料科学与工程学院 江苏省土木工程材料重点实验室,江苏 南京 211189

高仁辉1,曹巍缤2,庞超明3,*,刘家彬2,秦鸿根3

高仁辉,曹巍缤,庞超明,等.电厂燃煤炉渣在预拌砂浆中的应用技术研究[J].混凝土与水泥制品,2023(9):80-85.

GAO R H,CAO W B,PANG C M,et al.Study on application technology of coal-fired slag in ready-mixed mortar[J].China Concrete and Cement Products,2023(9):80-85.

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摘   要:分析了电厂燃煤炉渣的基本性能,设计了一种炉渣吸水率快速测试方法,研究了炉渣等体积替代部分河砂对不掺和掺机制砂预拌砂浆工作性和力学性能的影响。结果表明:炉渣具有质轻、多孔、吸水率高的特点,其中粒径在0.60 mm以下的颗粒占比在60%左右;用粒径为0~4.75 mm的烘干炉渣等体积替代10%、20%的河砂,会导致不掺机制砂的M10预拌砂浆的稠度和强度降低;用粒径为0~4.75 mm的饱和面干状态的炉渣等体积替代20%、40%的河砂,同时掺入适量砂浆改性剂和调节剂,可制备出性能要求满足M10的掺机制砂预拌砂浆,但其稠度仍明显低于未掺炉渣组的稠度;用粒径为0~0.60 mm的炉渣等体积替代38%、76%的同粒径河砂,同时掺入适量附加水、减水剂、砂浆改性剂和调节剂,可制备出性能要求满足M7.5、M10和M15的掺机制砂预拌砂浆,且其稠度较大,强度较高,其中,附加水量按炉渣质量乘以炉渣1 h吸水率的60%~70%计算;掺入适量激发剂可提高炉渣细粒料(粒径0~0.60 mm)的活性。 Abstract: The basic properties of coal-fired slag were analyzed, and a rapid testing method for water absorption rate of coal-fired slag was designed, and the effects of replacing part of river sand with coal-fired slag on the workability and mechanical properties of ready-mixed mortar without and with machine-made sand were studied. The results show that the coal-fired slag is lightweight, porous, and has a high water absorption rate, and the proportion of particles with the particle size below 0.60 mm is about 60%. Replacing 10% and 20% of river sand with the drying coal-fired slag with the particle size of 0~4.75 mm can lead to a decrease in the consistency and strength of M10 ready-mixed mortar without machine-made sand. Replacing 20% and 40% of river sand with coal-fired slag in a saturated surface dry state with the particle size of 0~4.75 mm, and adding an appropriate content of mortar modifier and regulator, the ready-mixed mortar with machine-made sand that meets the performance requirements of M10 can be prepared, but its consistency is still significantly lower than that of the group without coal-fired slag. Replacing 38% and 76% of the same particle size river sand with coal-fired slag with the particle size of 0~0.60 mm, and adding an appropriate content of additional water, water reducing agent, mortar modifier and regulator, the ready-mixed mortar with machine-made sand that meets the performance requirements of M7.5, M10 and M15 can be prepared, and the consistency and strength are high. Among which, the additional water content can be calculated by multiplying the coal-fired slag mass by 60%~70% of the 1 h water absorption rate of coal-fired slag. Adding an appropriate content of activator can improve the activity of fine-grained coal-fired slag with particle size of 0~0.60 mm.
英文名 : Study on application technology of coal-fired slag in ready-mixed mortar
刊期 : 20223年第9期
关键词 : 电厂燃煤炉渣;预拌砂浆;配合比设计;工作性;力学性能
Key words : Coal-fired slag; Ready-mixed mortar; Mix proportion design; Workability; Mechanical property
刊期 : 20223年第9期
DOI : 10.19761/j.1000-4637.2023.09.080.06
文章编号 :
基金项目 : 国家重点研发计划项目(2021YFB3802000、2021YFB3802004);珠海春禾研究院项目。
作者 : 高仁辉1,曹巍缤2,庞超明3,*,刘家彬2,秦鸿根3
单位 : 1.中山市东峻混凝土有限公司,广东 中山 528462;2.东南大学 土木工程学院,江苏 南京 211189; 3.东南大学 材料科学与工程学院 江苏省土木工程材料重点实验室,江苏 南京 211189

高仁辉1,曹巍缤2,庞超明3,*,刘家彬2,秦鸿根3

高仁辉,曹巍缤,庞超明,等.电厂燃煤炉渣在预拌砂浆中的应用技术研究[J].混凝土与水泥制品,2023(9):80-85.

GAO R H,CAO W B,PANG C M,et al.Study on application technology of coal-fired slag in ready-mixed mortar[J].China Concrete and Cement Products,2023(9):80-85.

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引用本文

摘   要:分析了电厂燃煤炉渣的基本性能,设计了一种炉渣吸水率快速测试方法,研究了炉渣等体积替代部分河砂对不掺和掺机制砂预拌砂浆工作性和力学性能的影响。结果表明:炉渣具有质轻、多孔、吸水率高的特点,其中粒径在0.60 mm以下的颗粒占比在60%左右;用粒径为0~4.75 mm的烘干炉渣等体积替代10%、20%的河砂,会导致不掺机制砂的M10预拌砂浆的稠度和强度降低;用粒径为0~4.75 mm的饱和面干状态的炉渣等体积替代20%、40%的河砂,同时掺入适量砂浆改性剂和调节剂,可制备出性能要求满足M10的掺机制砂预拌砂浆,但其稠度仍明显低于未掺炉渣组的稠度;用粒径为0~0.60 mm的炉渣等体积替代38%、76%的同粒径河砂,同时掺入适量附加水、减水剂、砂浆改性剂和调节剂,可制备出性能要求满足M7.5、M10和M15的掺机制砂预拌砂浆,且其稠度较大,强度较高,其中,附加水量按炉渣质量乘以炉渣1 h吸水率的60%~70%计算;掺入适量激发剂可提高炉渣细粒料(粒径0~0.60 mm)的活性。

Abstract: The basic properties of coal-fired slag were analyzed, and a rapid testing method for water absorption rate of coal-fired slag was designed, and the effects of replacing part of river sand with coal-fired slag on the workability and mechanical properties of ready-mixed mortar without and with machine-made sand were studied. The results show that the coal-fired slag is lightweight, porous, and has a high water absorption rate, and the proportion of particles with the particle size below 0.60 mm is about 60%. Replacing 10% and 20% of river sand with the drying coal-fired slag with the particle size of 0~4.75 mm can lead to a decrease in the consistency and strength of M10 ready-mixed mortar without machine-made sand. Replacing 20% and 40% of river sand with coal-fired slag in a saturated surface dry state with the particle size of 0~4.75 mm, and adding an appropriate content of mortar modifier and regulator, the ready-mixed mortar with machine-made sand that meets the performance requirements of M10 can be prepared, but its consistency is still significantly lower than that of the group without coal-fired slag. Replacing 38% and 76% of the same particle size river sand with coal-fired slag with the particle size of 0~0.60 mm, and adding an appropriate content of additional water, water reducing agent, mortar modifier and regulator, the ready-mixed mortar with machine-made sand that meets the performance requirements of M7.5, M10 and M15 can be prepared, and the consistency and strength are high. Among which, the additional water content can be calculated by multiplying the coal-fired slag mass by 60%~70% of the 1 h water absorption rate of coal-fired slag. Adding an appropriate content of activator can improve the activity of fine-grained coal-fired slag with particle size of 0~0.60 mm.

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(1)炉渣颗粒具有形状不规则、多孔、质轻等特点,吸水率较高,1 h吸水率为23.7%,主要化学成分为SiO2、Al2O3和CaO(三者含量总和接近80%),细度模数为1.47~1.71,其中,粒径小于0.60 mm的颗粒占比在60%左右。
(2)对于不掺机制砂的预拌砂浆,采用粒径为0~4.75 mm的烘干炉渣等体积替代部分河砂会导致预拌砂浆的工作性大幅降低,即使掺入附加水直至微泌水状态仍然无法获得较高的稠度,且28 d抗压、抗折强度较低,表观密度仍较高。
(3)对于掺机制砂的预拌砂浆,当采用粒径为0~4.75 mm的饱和面干状态炉渣,并掺入适量砂浆改性剂和调节剂时,可制备出性能要求满足M10的预拌砂浆,且其28 d抗压强度相比于未掺炉渣的试验组有所提高,表观密度能够控制在1 850 kg/m3左右,但稠度仍然较低。当采用粒径为0~0.60 mm的炉渣,并掺入适量附加水、减水剂、砂浆改性剂和调节剂时,可制备出性能要求满足M7.5、M10和M15的预拌砂浆,且其稠度较大,强度较高,其中,附加水量按炉渣质量乘以炉渣1 h吸水率的60%~70%计算。
(4)掺入适量激发剂可以有效激发炉渣细粒料(粒径0~0.60 mm)的活性,从而改善预拌砂浆的工作性和力学性能。
(5)实际工程中,在掺机制砂预拌砂浆中使用炉渣时,需要掺入适量附加水和外加剂来调节预拌砂浆的工作性满足设计要求,同时需要选择合适粒径的炉渣来调整骨料的颗粒级配,从而改善预拌砂浆的性能。

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高仁辉,曹巍缤,庞超明,.电厂燃煤炉渣在预拌砂浆中的应用技术研究[J].混凝土与水泥制品,2023(9):80-85.

GAO R H,CAO W B,PANG C M,et al.Study on application technology of coal-fired slag in ready-mixed mortar[J].China Concrete and Cement Products,2023(9):80-85.

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