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环段吊装方案对风电混塔管片变形的影响分析
Analysis of the influence of ring lifting solution on the deformation of wind power hybrid tower segment
2024年第10期
风电混塔;混凝土管片;有限元分析;吊装方案;环段变形
Wind power hybrid tower; Concrete segment; Finite element analysis; Lifting solution; Ring segmental deformation
2024年第10期
10.19761/j.1000-4637.2024.10.068.05
国家自然科学基金项目(51811540401、52178195)。
张宇豪1,2,吴香国1,3a,3b,*,陈发桥2,雍 飞2,高朝利2,李博洋3a,3b,*
1.福州大学 土木工程学院,福建 福州350108;2.明阳智慧能源集团股份公司,广东 中山 528437;3.哈尔滨工业大学 a.结构工程灾变与控制教育部重点实验室 b.土木工程智能防灾减灾工业和 信息化部重点实验室,黑龙江 哈尔滨 150090

张宇豪1,2,吴香国1,3a,3b,*,陈发桥2,雍 飞2,高朝利2,李博洋3a,3b,*

张宇豪,吴香国,陈发桥,等.环段吊装方案对风电混塔管片变形的影响分析[J].混凝土与水泥制品,2024(10):68-72.

WU X G,CHEN F Q,YONG F,et al.Analysis of the influence of ring lifting solution on the deformation of wind power hybrid tower segment[J].China Concrete and Cement Products,2024(10):[J].China Concrete and Cement Products,2024(10):68-72.

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摘   要:混凝土塔架采用预制管片通过水平和竖向节点组合而成,其组装需要现场进行吊装,吊装质量直接影响整塔的服役性能。在吊装方案中,吊钩吊点布置会导致管片受力存在差异。当环氧树脂结构胶尚未达到设计强度时,环段的整体性也未达到预期设计性态,管片起吊时由于重力影响而产生较大变形,严重时可能会导致管片的错台、崩边等工程质量问题。为了探究典型吊装工况对混塔吊装环段性态的影响,基于非线性有限元软件,以实际工程为背景,设计了3种不同的吊装工况(理想、工程、设计),研究了不同工况下混塔环段变形随吊装方式的影响。结果表明:通过调节各个吊带长度,将吊点处吊带沿多个方向布置,可使吊带内力均匀分布,从而减小管片的变形。 Abstract: The concrete tower is composed of prefabricated segments combined through horizontal and vertical joints, and its assembly requires on-site lifting. The lifting quality directly affects the service performance of the entire tower. In the lifting plan, the arrangement of hook lifting points may result in differences in the stress on the segments. When the epoxy resin structural adhesive has not yet reached the design strength, the overall integrity of the ring segment has not reached the expected design state. During the lifting of the segment, significant deformation may occur due to the influence of gravity, which may lead to engineering quality problems such as misalignment and edge collapse of the segment in severe conditions. In order to explore the influence of typical lifting conditions on the behavior of the hybrid tower lifting ring section, three different lifting cases(ideal, engineering, design) based on nonlinear finite element software and practical engineering background were designed, and the influence of the deformation of the hybrid tower ring section with the lifting solution under different working conditions were studied. The results show that by adjusting the length of each sling and arranging the sling along multiple directions at the lifting point, the internal force of the sling can be evenly distributed, thereby reducing the deformation of the pipe pieces.
英文名 : Analysis of the influence of ring lifting solution on the deformation of wind power hybrid tower segment
刊期 : 2024年第10期
关键词 : 风电混塔;混凝土管片;有限元分析;吊装方案;环段变形
Key words : Wind power hybrid tower; Concrete segment; Finite element analysis; Lifting solution; Ring segmental deformation
刊期 : 2024年第10期
DOI : 10.19761/j.1000-4637.2024.10.068.05
文章编号 :
基金项目 : 国家自然科学基金项目(51811540401、52178195)。
作者 : 张宇豪1,2,吴香国1,3a,3b,*,陈发桥2,雍 飞2,高朝利2,李博洋3a,3b,*
单位 : 1.福州大学 土木工程学院,福建 福州350108;2.明阳智慧能源集团股份公司,广东 中山 528437;3.哈尔滨工业大学 a.结构工程灾变与控制教育部重点实验室 b.土木工程智能防灾减灾工业和 信息化部重点实验室,黑龙江 哈尔滨 150090

张宇豪1,2,吴香国1,3a,3b,*,陈发桥2,雍 飞2,高朝利2,李博洋3a,3b,*

张宇豪,吴香国,陈发桥,等.环段吊装方案对风电混塔管片变形的影响分析[J].混凝土与水泥制品,2024(10):68-72.

WU X G,CHEN F Q,YONG F,et al.Analysis of the influence of ring lifting solution on the deformation of wind power hybrid tower segment[J].China Concrete and Cement Products,2024(10):[J].China Concrete and Cement Products,2024(10):68-72.

摘要
参数
结论
参考文献
引用本文

摘   要:混凝土塔架采用预制管片通过水平和竖向节点组合而成,其组装需要现场进行吊装,吊装质量直接影响整塔的服役性能。在吊装方案中,吊钩吊点布置会导致管片受力存在差异。当环氧树脂结构胶尚未达到设计强度时,环段的整体性也未达到预期设计性态,管片起吊时由于重力影响而产生较大变形,严重时可能会导致管片的错台、崩边等工程质量问题。为了探究典型吊装工况对混塔吊装环段性态的影响,基于非线性有限元软件,以实际工程为背景,设计了3种不同的吊装工况(理想、工程、设计),研究了不同工况下混塔环段变形随吊装方式的影响。结果表明:通过调节各个吊带长度,将吊点处吊带沿多个方向布置,可使吊带内力均匀分布,从而减小管片的变形。

Abstract: The concrete tower is composed of prefabricated segments combined through horizontal and vertical joints, and its assembly requires on-site lifting. The lifting quality directly affects the service performance of the entire tower. In the lifting plan, the arrangement of hook lifting points may result in differences in the stress on the segments. When the epoxy resin structural adhesive has not yet reached the design strength, the overall integrity of the ring segment has not reached the expected design state. During the lifting of the segment, significant deformation may occur due to the influence of gravity, which may lead to engineering quality problems such as misalignment and edge collapse of the segment in severe conditions. In order to explore the influence of typical lifting conditions on the behavior of the hybrid tower lifting ring section, three different lifting cases(ideal, engineering, design) based on nonlinear finite element software and practical engineering background were designed, and the influence of the deformation of the hybrid tower ring section with the lifting solution under different working conditions were studied. The results show that by adjusting the length of each sling and arranging the sling along multiple directions at the lifting point, the internal force of the sling can be evenly distributed, thereby reducing the deformation of the pipe pieces.

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(1)管片变形主要是由于吊带受力不均导致。工程吊装工况时,靠近吊点中心的吊带内力最大,远离吊点中心的吊带内力较小。通过调节各个吊带长度,使吊带内力均匀分布,从而减小管片的变形。
(2)当吊点处吊带沿一个方向布置时,会导致管片产生较大变形,应将吊点处吊带沿多个方向布置(如设计吊装工况吊点布置),使管片受力均匀。
(3)当吊点处吊带沿一个方向布置时,管片变形规律为沿吊带分布方向扩张,呈现垂直于吊带分布方向收缩。

[1] 张强,王玉玉,李云龙.风电混塔新技术的研究应用[J].能源与节能,2024(5):61-63.
[2] BHATTARAI H B.装配式预应力混凝土圆环截面自提升风电塔筒受力性能分析[D].哈尔滨:哈尔滨工业大学,2022.
[3] 张庆天.H160/UHPC风电预应力装配式混合塔筒受力性能分析[D].哈尔滨:哈尔滨工业大学,2021.
[4] 张后禅.风电混塔行业技术发展现状及标准体系分析[J]. 能源,2023(7):61-67.
[5] 宋雪飞.C形免灌浆装配式混塔施工工艺研究[J].山西建筑,2023,49(10):114-116,125.
[6] 王子腾.装配式预应力混凝土八边形截面自提升塔筒受力性能分析[D].哈尔滨:哈尔滨工业大学,2022.

张宇豪,吴香国,陈发桥,.环段吊装方案对风电混塔管片变形的影响分析[J].混凝土与水泥制品,2024(10):68-72.

WU X G,CHEN F Q,YONG F,et al.Analysis of the influence of ring lifting solution on the deformation of wind power hybrid tower segment[J].China Concrete and Cement Products,2024(10):[J].China Concrete and Cement Products,2024(10):68-72.

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