早强型聚羧酸系减水剂的制备及性能研究

Research on Preparation and Performance of Early Strength Polycarboxylate Superplasticizer

浏览量:

关键词:

正交试验;早强型;聚羧酸系减水剂;制备;性能测试

Key words:

Orthogonal test; Early strength; Polycarboxylate superplasticizer; Synthesis; Performance test

刊期:

2016年第8期

DOI:

文章编号:

1000-4637(2016)08-14-06

基金项目:

国家自然科学基金项目(51302107);广东省部产学研结合项目(2012A090300004);江门市科技计划项目(江财工[2013]186号)资助;广东省科技计划项目(2015A010105036);广东省自然科学基金项目(2015A030313804

作者:

孙 宁1,2,曹 禹1,徐朝华2,李 珩2,陈锦光3

单位:

1.五邑大学化学与环境工程学院,江门 529020;2.江门职业技术学院,529090; 3.江门市强力建材科技有限公司,529000

摘要

摘   要:以过硫酸铵(APS)为引发剂,异戊烯醇聚氧乙烯醚(TPEG)、甲基丙烯磺酸钠(SMAS)、丙烯酰胺(AM)、丙烯酸(AA)、改性丙烯酸酯类化合物(MAE)为原料,利用自由基共聚反应制备早强型聚羧酸系减水剂。运用正交试验分析法,探讨了原料比例、用量等因素对减水剂性能的影响,综合考虑得出最佳配方。相比市售减水剂,利用最佳配方自制的早强型聚羧酸系减水剂具有更高的减水率和更好的分散性,且混凝土的早期强度明显提高。

Abstract: The early strength polycarboxylate superplasticizer was synthesized with isoamyl alcohol polyoxyethylene ether, sodium methylallyl sulfonate, acrylamide, acrylic, modified acrylic ester compounds and the initiator of ammonium persulfate by free-radical copolymerization. The effects of the ratio and dosage of raw material on the performances of polycarboxylate superplasticizer were investigated by orthogonal test. And the optimal prescription is made certain by holistic consideration. Compared with commercial polycarboxylate superplasticizer, the early strength polycarboxylate superplasticizer prepared under optimal prescription has higher water-reducing, dispersibility and excellent early strength. 

结论

(1)通过正交试验法,得到了一种早强型聚羧酸系减水剂,该减水剂与市售QL-B5普通型、HW104早强型减水剂相比,3d早强分别提高了16.36%和2.45%,净浆流动度分别提高了19.43%和27.92%,减水率分别提高了2.27%和1.68%。该减水剂减水率高,分散性能优异,且能明显提高混凝土的早期强度。
(2)正交试验分析表明,MAE的用量对早强影响较为明显,而AM的用量对净浆流动度及减水率效果影响较为明显。制备早强型聚羧酸系减水剂的最佳配方为:n(SMAS+AA)与n(TPEG)的摩尔比为8.0,n(AA)与 n(SMAS)的摩尔比为10.0,MAE和AM的用量分别为2.0%和1.0%。
(3)红外光谱分析表明,所得早强型聚羧酸系减水剂中具有羟基、羧基、醚键、磺酸基、酰胺基等特征官能团,表明自制早强型聚羧酸系减水剂共聚效果良好。

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